Engine Control Unit

TAG-400i (IZOD IndyCar Series)

The TAG-400i is a compact, self-contained engine management system and data logger for race engines.

The unit is an evolution of the TAG-400 which has been used successfully in open-wheel and motorcycle racing applications. The TAG-400i has extended functionality with increased processing power and I/O capability.

The TAG-400i exploits Power PC technology, but with an uprated processor that now offers more than 6 times the application processing power than the TAG-400, providing a powerful and flexible platform for extracting the optimum performance from an engine.

The TAG-400i can be offered as part of a turnkey system or can support customer prepared applications autocoded from Simulink models using our Graphical Development Environment (GDE).

Application

  • Control and monitoring of engine and/or gearbox.

Electrical

  • Supply Voltage 7.9 to 16.0V DC
  • Supply Voltage not to exceed 17V continuous (the unit is protected against transients and reverse polarity)
  • TAGOS 32-bit Real Time Operating System
  • Data logging memory capacity 1Gbyte
  • High performance application processor running at 264MHz

Mechanical

  • Case material hard anodised aluminium
  • Weight 939g

Other Features

  • One System Monitor configuration tool software licence supplied per team purchasing TAG-400i

Connection Definition

  • Integral, sealed, military standard connectors

Environmental

  • Splash resistant to standard motorsport fluids
  • Lids sealed with o-rings and screws sealed with silicone rubber
  • Maximum humidity 95% non-condensing
  • Minimum operating temperature -10°C
  • Internal temperature not to exceed 70°C as measured by internal diagnostic sensors
  • Storage temperature -10 to +85°C
  • Vibration 100 to 1000Hz, all axes, 24hrs

Electro Magnetic Compatibility

  • Complies with the essential protection requirements of 89/336/EEC

Connection Definition

Engine Connector

  • 2 Inductive crank speed
  • 4 DHE speed
  • 2 Lambda
  • 2 Lambda heater
  • 6 Ignition drivers
  • 6 Injection drivers (30V)
  • 6 Low side (1A)
  • 2 Low side (0.5A)
  • 2 High side (3A)
  • 2 High side (2A)
  • 1 CAN

Chassis Connector

  • 18 Analogue inputs
  • 3 Switch inputs
  • 7 Temperature
  • 2 Thermocouple
  • 4 Knock
  • 1 Lap trigger
  • 2 Scope
  • 1 High Side (5A)
  • 2 High side (2A)
  • 1 Ethernet
  • 1 CAN
  • 1 RS232

AUX Connector

  • 5 Analogue inputs
  • 2 Turbo Speed inputs
  • 7 Switch inputs
  • 6 Inj Trigger Outputs
  • 2 Sync Trigger Outputs
  • 1 Timesync output
  • 4 High Side (2A)
  • 2 H-Bridge (7.5A)
  • 2 CAN

Sensor Inputs

  • Four Inductive Speed Sensors, (two Crank Sync; two Turbo speed)
  • One DHE Cam Sensor
  • Four DHE Speed Sensors
  • 23 Analog (0 to 5V, 1KHz)
  • Seven NTC Temperature Sensors (configurable as analogues)
  • Two K-type thermocouples
  • Two wideband Lambda
  • Four Knock Sensors (configurable as analogues)
  • 10 switches
  • One Lap trigger

Outputs

  • Eight inductive ignition drive stages (20A)
  • Eight manifold injector drive stages (30V)
  • Eight trigger outputs for external injector drive unit
  • One Timesync for external drive unit
  • One High side driver (5A)
  • Two High side drivers (3A)
  • Eight High side drivers (2A)
  • Six Low side drivers (1A)
  • Two Low side drivers (Tacho/Speedo) (0.5A)
  • Two H-Bridge Drivers (7.5A)
  • Two Engine Synchronous low side drivers (1.5A)
  • Two Lambda heaters
  • Two Oscilloscope Diagnostic
  • External sensor supplies

Communications

  • One Ethernet
  • Four CAN 2.0B bus (up to 1Mbps)
  • One RS232 (up to 222kbps)

Data logging

  • 1Gbyte

Diagnostics

  • Sensor readings are checked for out of range and open circuit
  • The following internal parameters are monitored:
    • Board temperatures
    • Unit supply voltages
TAG-400i Mechanical Drawing
DescriptionOrdercode
TAG-400iO 030 012 015 000

Application Note

Units